Requirements

● 220 volts ± %5, 50Hz, 1 Kw, Single phase main electric output.

● Minimum 3 x 1.5mm Power cable line and 16 Amp fuse installation.

● Grounding type Class 3 ( Class 3 Grounding requirements are max 100 Ω grounding resistance and 500 V megger measuring instrument).

● Minimum P=4,5 bar compressed air (ISO 9001, ISO 14001 & ISO 1217).

● Minimum 60 L/min flow rate. Recommended 150 L/min flow rate

● The Air line from the compressor to the Machine must be at least 3/4” in size.

● Manual valve for on/off.

● Solid impurities – Class 3 – Filter grade at least 5μm for solids

● Water content – Class 4 – max. Pressure dew point +3C

● Total oil content – Class 2 – max. Oil content 0.1mg/m3.

● The machine generates vibration while working therefore a smooth concrete floor surface should be prepared. Only a 5mm level difference is allowed throughout the machine base. The machine's surrounding should be clear.

● Between the wall and the machine, there should be a minimum distance of 50 cm.

● If the humidity and temperature of the compressed air are variable, then the drying system and air coolers should be installed.

● Compressed air temperature should be the same as the room temperature.

● The ambient temperature for machining conditions should be 20-25 °C degrees.

Cutting fluids can be found in our store.

To protect the machine from electricity blackouts, minimum 3,5 kVA Online UPS should be installed.

Atlas Copco GX2 Model air compressor is recommended.

Package information

D10 MAX

Description: Yenadent D10 CNC Machining Center

Width dimension: 65 cm

Depth dimension: 65 cm

Height dimension: 99 cm

Gross weight: 110 kg

Net weight: 90 kg

Options

Table

Width dimension: 65 cm

Depth dimension: 65 cm

Height dimension: 99 cm

Gross weight: 58 kg

Net weight: 38 kg

Liquid tank

Width dimension: 47 cm

Depth dimension: 57 cm

Height dimension: 58 cm

Gross weight: 21 kg

Net weight: 13 kg

Vacuum unit

Width dimension: 37 cm

Depth dimension: 47 cm

Height dimension: 59 cm

Gross weight: 19 kg

Net weight: 14 kg

Unboxing

Check the box warning labels for damages and if you see any warning or damage, please contact the courier company. Please check if the machine has been damaged after cutting the fixing straps. In case of immediate objections and feedback to your dealer or Yena Makina A.Ş, it will be possible to get results in problem-solving.

Placement

D10 MAX table is an optional product.

Assembly

Air hose

Outer diameter: 12mm
Inner diameter: 8mm

Power cable

These are the optional products.

Placing the disc

Screw tightness should be just enough to hold the blocks so your block won't rotate while milling. If you overtighten you might damage your soft material blocks.

Place the desired block you will mill into the block holder.

Tighten the screws with provided allen key until the block is secured and won't move. 

Tool replacement

When changing a new tool or when you remove tool from the spindle, the tool length must be measured.

Press the “Tools tab" button on the main tab of the  CNC program. The tool table will come up on the opened page. Then click on the pocket number to either install a new tool ( If the pocket station is empty) or to change the tool.

For tool installation;

To install the tool, navigate to the page of the desired tool and proceed by pressing the "Mount/Release" button.

 

When the movement stops, click on the “collet open” button and insert the new tool inside the collet. Then click on the “collet close" button while holding the tool.

Kill the old tool life, then adjust the maximum write tool life according to the tool type.

Click on the "Measure" to measure the tool length.

Then click on the "Restore button" to finish tool installment.

For tool change;

To change the tool, navigate to the page of the desired tool and proceed by pressing the "Mount/Release" button.

 

Once the tool is on the spindle, hold the tool with one hand then press the "collet open" button. 

Remove the old tool then insert the new tool. Then press the "collet close" button.

Click on the “Measure” button to measure the tool length.

Click on the "Restore" button to finish tool replacement.

Start milling

The jobs needs to be placed in “NC” folder, pinned on windows taskbar. (Directory of the “NC” folder is “D:\isac\lav\lav”.)

Double-click on the name bar.

Select the file you want to process and click on "Apply" button.

Press “start” button to begin milling.

Stop milling

Press the "pause" button to stop axes movements.

Press the "start" button to resume milling.

Press to stop milling. (Resets the CNC program.)

Resume milling after interruption

In the event of an interruption such as a power outage or similar interruptions, the program can be resumed from the last successful tool checkpoint.

General cleaning

Do not blow compressed air into the machine.

Daily cleaning

 Make sure to clean your machine daily, so the dust and particles won't clog and prevent the axis movement.

You need to clean the inside of the machine thoroughly.

Collet cleaning

The spindle is both the most powerful and the most sensitive part of your machine. Even a slight vibration can cause imperfections.
Make sure to clean the spindle collet once a month with the collet cleaning kit you receive with the machine.

Open your collet and hold the tool with your hand if there is a tool inside the spindle. Remove the tool and leave the collet open.

Use the collet apparatus to loosen the collet. Then remove the collet by rotating it.

Put a little solution on to small brush and clean the insides of the collet.

Use conical cleaning part to clean inside the spindle. 

Screw your collet inside the spindle by rotating completely inside the spindle. Use the collet apparatus to gently tighten the collet. Make sure your collet is semi-tightly screwed into its place.

Drains cleaning

For better cutting liquid circulation, drains inside the machines should be checked and cleaned once a month.

Zirconia dust can collect inside the fitting and may prevent drainage.

The fitting can be cleaned by clearing the blockage with a stick-like object.

Tool measurement sensor probe cleaning

The dust and particles beneath the measurement probe can pile up and prevent the movement of the probe. This may produce miscalculations, can cause tool breaking, or even worse machine malfunction. 

The probe must be checked weekly. 

You can clean underneath of the probe with a brush. After cleaning check with if the probe is free to move.

Brush might not be enough with wet milling. Zirconia and cutting liquid can be hardened. If that is the case please use a penetrant/lubricant sprey such as Wd40.

Deep cleaning

Make sure to turn the machine and air off before starting.

Deep cleaning requires you to remove the machine cover to clean hard-to-reach areas of your machine easily.

After you have removed the front cover clean your machine throughly with an electric vacuum cleaner. Zirconia dust may cause malfunction for regular vacuums, we suggest an industrial vacuum.

Remove the top lid by removing its screws.

Open the door and you can reach all the places in the machine.

General maintenance

The need for maintenance is based on actual or imminent failure. Ideally, maintenance is carried out to keep equipment and systems running efficiently during at least their usual life cycle.

Make sure to have your machine in tip-top shape to keep the precision high.

Collet tightness checking

You should check your collet tightness once a month.

Also when the margins are thinner than expected, collet tightness is the first to examine. 

Checking air pressure and humidity

You can check both the air pressure from the gauge and humidity on the plastic tube on the conditioner which is located at the back.

You can check the air pressure from the gauge

You can check the humidity from the tube: You can tell from condensed water drops or water that has accumulated inside.

Calibration and measurement

Calibration is the act of comparing a device under test of an unknown value with a reference standard of a known value. A person typically performs a calibration to determine the error or verify the accuracy of the device under the test’s unknown value.

Make sure that the calibration tool is present on your machine. If you do not have a calibration tool in the spindle or in your pick-up station, first install the calibration tool on your machine.

Connect the calibration disc sent with the machine to the disc holder of your machine. (10 to 14 mm wax discs)

Calibration

Calibration without RTCP will only be needed after a mechanical adjustment has been made. ( This calibration is done only with the supervision of technical support.)

Calibration RTCP

Under normal circumstances, calibration RTCP should be done during seasonal changes. The machine should be calibrated in thermal equilibrium and near constant ambient temperature. That’s the reason why we are calibrating Yenadent machines in seasonal changes as the ambient temperature changes accordingly. Only calibration program 1 and calibration program 2 are needed for the user.

Calibration program 1

Make sure the dotted place on the block is not milled. The part will be milled here.

Press the “Calibration program 1" button. The machine will start the calibration program.

Calibration program correctly finished. Return to the selection menu.” A message will pop-up. Click on the “Back to the selection menu button”. Then proceed to “Insert measurements

Do the measurement as shown below. Then enter the values into the corresponding boxes in the program 1 section.

If (***) threshold error occurs, contact technical support.

Calibration program 2

Make sure the dotted place on the block is not milled. The part will be milled here.

Press the “Calibration program 1" button. The machine will start the calibration program.

Calibration program correctly finished. Return to the selection menu.” A message will pop-up. Click on the “Back to the selection menu button”. Then proceed to “Insert measurements

Do the measurement as shown below. Then enter the values into the corresponding boxes in the program 2 section.

If (***) threshold error occurs, contact technical support.

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